| Engine Block |
Stage 1 |
Stage 2 |
Stage 3 |
| Factory seasoned block cleaned, magnafluxed |
 |
|
|
| Superior alloy factory block or aftermarket 4-bolt main block used |
|
 |
 |
| Check for cracks |
 |
 |
 |
| De-burr casting flash to relive stress risers |
 |
 |
 |
| Oil galleys and all holes drilled and tapped |
 |
 |
 |
| Bored up to .060, 90 degrees off crankshaft centerline |
 |
 |
 |
| Torque plate honed for proper ring sealing |
 |
 |
 |
| Surface decked minimum for proper gasket sealing |
 |
|
|
| Square decked to exact deck height 90 degrees off crank |
|
 |
 |
| Align-honed for straightness and specific bearing clearance |
 |
 |
 |
| Clearanced for stroker rod and crankshaft applications (If Applicable) |
|
 |
 |
| ARP hardened head and main bolts |
 |
 |
|
| ARP hardened head and main studs |
|
|
 |
| Painted to customer’s requested color |
 |
 |
 |
| Cylinder Heads |
Stage 1 |
Stage 2 |
Stage 3 |
| Stock: cleaned & magnafluxed and checked for cracks |
 |
|
|
| Aftermarket: AFR, Edelbrock, Dart, Trick Flow or other popular brand |
|
 |
 |
| All bolt holes drilled and tapped |
 |
 |
 |
| Surfaced for maximum quench & compression |
 |
 |
 |
| New bronze guide liners installed & sized |
 |
 |
|
| Valve guide sized to exact specs |
 |
 |
 |
| New hardened seats installed (if required) |
 |
|
|
| Performance 3-angle valve job includes top & bottom radius cuts w/ bowl blend |
 |
 |
|
| Performance 5-angle valve job includes top & bottom radius cuts w/ bowl blend |
|
|
 |
| Valve is faced, back cut and hand lapped |
|
 |
 |
| Mild street port matching |
 |
 |
|
| Street performance porting |
|
 |
 |
| Gasket matching, runner porting & chamber polish |
|
 |
 |
| Intake-to-cylinder head match |
|
 |
 |
| Combustion chamber detailed |
|
 |
 |
| Mild race porting |
|
|
 |
| Crankshaft |
Stage 1 |
Stage 2 |
Stage 3 |
| Factory crank cleaned, Magnafluxed, check for cracks |
 |
|
|
| Aftermarket: Callies, Scat, Crower or other popular brand |
|
 |
 |
| Checked for straightness (straightened if needed) |
 |
 |
 |
| Performance balanced |
 |
|
|
| Hi performance internally balanced |
|
 |
 |
| Heavy metal added if necessary |
|
 |
 |
| Grind and micro polish |
 |
|
|
| Micro-polished |
 |
 |
 |
| Connecting Rods |
Stage 1 |
Stage 2 |
Stage 3 |
| Factory rods big and small ends re-sized for specific bearing clearance |
 |
|
|
| Aftermarket: Manley, Scat, Eagle or Crower forged steel connecting rods |
|
 |
 |
| Beam ground to relieve stress risers |
 |
|
|
| Weight matched to within .5 grams |
 |
 |
 |
| Big & small ends checked for specific bearring clearance & pin fit |
|
 |
 |
| ARP or other hardened rod bolts |
 |
 |
 |
| Re-sized if necessary |
|
 |
 |
| Engine Assembly |
Stage 1 |
Stage 2 |
Stage 3 |
| Balanced & Blueprinted |
 |
 |
 |
| Critical tolerances measured & documented including: |
 |
 |
 |
| Rod & main bearing clearance, paired rod side clearance |
 |
 |
 |
| Valve-to-guide clearance and installed height |
 |
 |
 |
| Spring pressures, cylinder head flow numbers |
 |
 |
 |
| Piston-to-bore clearance, installed ring gaps, deck height |
 |
 |
 |
| Piston-to-valve clearance, balance and bob weight |
 |
 |
 |
| Camshafts degreed and installed |
 |
 |
 |
| All bearings, gaskets, seals, internal parts measured, documented & assembled |
 |
 |
 |
| Trial assembled to check clearances on long stroke or rod combos |
|
 |
 |
| Assembled and quality control checked |
 |
 |
 |
| Engines broken in under load using DTS Powermark Dynamometer |
 |
 |
 |
| Engine tested and tuned for maximum performance |
 |
 |
 |